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It needs to be noted and well understood that warehouses and factories are often deprived of natural light as they contain narrow corridors and high shelves. Efficient lighting in warehouses and factories speeds up the shipment, helps prevent work accidents and easily distinguishes products. It is highly recommended that specially designed lighting fixtures with narrow beam angles should be used in warehouse and factory lighting
A level of 100 lux is considered to be sufficient for warehouses and factories. However, this need varies as per usage and the area taken into consideration. For example, where small products are stored, a level of 200 lux may be needed to ensure that the products are recognized easily. A light level of 300 lux is recommended in cold stores. Along with lighting the area, it is also important to illuminate the shelves so that the products can be easily placed and found quickly when needed. A minimum of 50 lux vertical light is needed for this kind of illumination.
At times, the glare created by warehouse lighting and factory lighting can lead to work accidents and serious injuries. It is important to minimize the glare caused by lighting. As per the ceiling height, low-bay or high-bay lighting fixtures are used. These fixtures are resistant to water, dust and humidity.
The use of LED lighting is highly recommended for warehouse lighting and factory lighting. LED lighting makes the products look closer to their true colors, saves about 80% of energy compared to traditional lighting systems and is known to emit less heat. When choosing lighting, the total energy cost, cost of operation as well as cost of maintenance needs to be considered.
Warehouses and factories are known to have very large areas and not all of the area is used at all times. At such areas, smart lighting systems and motion detection sensors are used. In this way, energy consumption is reduced and unnecessary lighting is avoided. It needs to be noted and well understood that poorly arranged lighting installations can tend to waste energy and reduce luminance levels as light gets distributed at the wrong place.
The spacing of the light fixture in warehouse lighting and factory lighting is also important. If these are positioned too closely, you will experience glare and hot spots where one light fixture overlaps the next. If spaced too far apart, dark areas might be observed. Complex lighting requirements might be the need of warehouses and factories. Thus, to achieve the best result, it is essential to get lighting design for the premises taken into consideration.
Optimized lighting in a warehouse or a factory includes adequate lighting and uniformty of each area. It is important to dramatically reduce the costs through good lighting designs. Warehouses can have complex lighting requirements as they have high ceilings. Using a daylight sensor and an integrated occupancy is important as it ensures proper area illumination and increases energy savings. When any kind of activity is detected, light levels go up as per the requirements of the area. When there is any period of inactivity, the light fixture is turned off by the sensor or the lights get dim, which leads to additional energy savings. It means that as a simple rule, lights should not be turned on when there are not required.
For warehouse logistic areas, uniform horizontal light is recommended to improve safety and maximize visibility. The right kind of lights need to be selected for the application. High bay lighting solutions are effective for lighting the warehouses where there are different kinds of configurations that can be taken into consideration. Let’s have a closer look to the applications of lighting with different illuminance:
| Illuminance | Application |
|---|---|
| 40 lux | In the warehouse where bulky materials are stored, ramps, corridors and passageways. |
| 80 lux | In the warehouse where bulky materials are stored, storage of goods that involve search and retrieval tasks such as storage rooms and loading bays. |
| 160 lux | In the warehouse where there is storage of medium or fine material and dispatch of large objects. |
| 240 lux | In the warehouse where there is packing and dispatch of medium sized goods. |
| 400 lux | In the warehouse where there is packing and dispatch of small goods. |
Effective warehouse lighting and factory lighting plays a crucial role in allowing the team to do your work, reducing workplace errors and keeping everyone safe. Poor lighting greatly affects the safety of the workers as well as their ability to do the jobs. By effective lighting, you will be able to ensure that the facility is bright, well-lit and safe at the same time.
The importance of good lighting in manufacturing and warehousing is important as:
- It reduces accidents
- Protects the health of workers
- Reduces work errors
- Gives as safer workplace environment
An electrician for industrial lighting offers a range of services for warehouses and factories. These services are as below:
- Emergency exit lighting
- Security system and CCTV installation
- Appliance or equipment installation
- Electrical circuits upgrades
- Ongoing electrical maintenance
- Emergency electrical repairs
The best of lighting in the warehouses and factories ensures an uninterrupted flow of goods across the nation and contributes much to the economy of the country. Appropriate commercial and industrial lighting ensures smooth conduct of the operations and good health of the employees at all times.
